Melt Flow Index Testing Machine

Melt Flow Index Testing Machin

Melt Flow Index Testing Machine

Test Your Product offers the Melt Flow Index Tester to measure the melt flow characteristics of materials in a controlled environment. The melt flow index (MFI) is tested to ensure material integrity and performance under actual processing conditions. The Melt Flow Index Tester ensures material selection, productivity, and performance with confidence in the ability of the product to retain melt flow characteristics while supporting structural integrity.

Product Details

Key Point Details
Product Name Melt Flow Index Tester
Purpose Measures melt flow characteristics (MFI/MFR/MVR) of plastics, polymers, and composites.
Temperature Range Up to 400°C with precise control.
Accuracy ±0.1% F.S.D. with a resolution of 0.1°C.
Timer Digital pre-settable timer (up to 999.9 seconds) with reset and buzzer.
Weights 2.16 kg and 5 kg hard chrome-plated weights.
Compliance Complies with ASTM, ISO, DIN, and BIS standards.
Applications R&D labs, plastics, packaging, automotive, medical devices, textiles.
Features PID temperature control, automatic cutting, anti-rust coating, user-friendly design.
Benefits Ensures material integrity, cost-effective, reduces waste, and improves product quality.

 

Overview: 

The Melt Flow Index Tester measures flowability or melt flow index (MFI) on various materials under controlled conditions by Test Your Product. This equipment simulates real scenarios for predicting the performance of materials with time when subjected to heat and pressure. A manufacturer and supplier would thus be assured of melt flow integrity and performance of the products in real applications.

How the Melt Flow Index Tester Works:

The test sample of the material is prepared and placed carefully in the tester. The materials tested could be plastics, polymers, or composites. The melt flow index tester manufacturer in India adjusts the parameters of temperature and pressure accordingly. The sample is then subjected to a controlled thermal and pressure environment. 

Under standard test conditions, the tester measures melt flow rate (MFR) and melt volume rate (MVR). The melt flow process is started under controlled conditions, recording the melt flow index. Advanced techniques such as microscopy or spectroscopy may be applied for further characterization to study the behaviour and properties of the sample.

The Melt Flow Index Tester manufacturer Test Your Product assures that it is a good tool that gives insight into melt flow, endurance, and heat and pressure performance of materials, allowing material selection and product design and enabling quality control teams to ensure that their products can withstand the rigours of the real world.

Advantages of Melt Flow Index Tester:

Some of the advantages of the Melt Flow Index Tester are:

  • Safety: The Melt Flow Index test does not pose any danger due to the absence of high-pressure or explosive methods, unlike others.
  • Efficiency: All the tests can be done in a fast manner and with ease, giving accurate results in a fairly short time.
  • Accuracy: The plastic melt flow index tester ensures accurate and precise results by maintaining temperature control during the test procedure.
  • Advanced Controls: Advanced controls are now available and have proven useful for determining test parameters for modern melt flow index testers.
  • Versatility: Testing for materials, product development, and quality assurance is carried out for different industries.
  • Broad Range of Testing: For the varied applications of Melt Flow Index Testers, differentiation is made concerning types of plastics, polymers, and composites.
  • User-Friendly: The design intends to develop several user-friendly machines and easy maintenance to minimize downtime and increase productivity.
  • Data Analytics: The Melt Flow Index Tester gives insight into material properties, enabling informed decisions on material selection, product design, and manufacturing processes. 
  • Cost Savings: The melt Flow Index Tester saves material waste by giving accurate test results, and enhancing product quality with lesser rework costs maintaining the melt flow index tester cost-effective.
  • Industry Standard Compliance: Melt Flow Index Tester ensures compliance with industry standards and regulations, thus minimizing exposure to product liability and reputational risks.

Application:

The Melt Flow Index Tester is used in:

  • Research and Development Laboratories
  • Plastics and Polymer Industries
  • Packaging Industries
  • Automotive Industries
  • Medical Device Industries
  • Textile Industries

Specifications: 

Temperature Controller:

Microprocessor-based Digital Temperature Controller.

 

Temperature range Upto 200°C
Resolution 0.1°C
Accuracy +/- 0.1% F.S.D.
Timer Digital Timer with a range of up to 999.9 Seconds and having reset facility and buzzer output.
Weights 2.16 kg & 5 kg Hard chrome plated weights.
Accessories orifice, piston, Barrel Cleaner, Orifice cleaner etc
Power 230v AC, 50Hz.
Amperes 4 Amps

 

Features: 

  • The MFI tester is equipped with excellent features to derive accurate MFR calculations.
  • The temperature is accurately maintained within ambient to 400°C. 
  • The proportional integral derivative (PID) temperature controller is microprocessor-based.
  • The Digital pre-settable timer aids in repeatability and accuracy. 
  • Automatic cutting of melted granules assures easy operations and reliable results. 
  • It has an elegant design with an anti-rust coating finish. 
  • In addition, standard resources are provided along with the equipment.